{"title":"Ultrasonic Metal Welding \u0026 Tooling Systems","description":"\u003cp\u003eIndustrial ultrasonic metal welding machinery, acoustic sonotrode tooling, and digital generator systems engineered for high-precision solid-state bonding of non-ferrous metals (copper, aluminum, nickel, brass, silver). Delivering superior electrical conductivity, minimal heat-affected zones, and exceptional weld strength.\u003c\/p\u003e\u003ch3\u003ePrimary Applications \u0026amp; Industry Capabilities\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomotive Wire Harness Splicing:\u003c\/strong\u003e Precision multi-wire splicing, copper terminal crimp-weld replacement, and high-voltage cable assembly welding.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEV \u0026amp; Lithium Battery Assembly:\u003c\/strong\u003e Battery pouch tab-to-tab, tab-to-busbar, and cylindrical cell pack welding for clean energy and energy storage systems.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustom Horns \u0026amp; Acoustic Tooling:\u003c\/strong\u003e In-house CNC machined titanium and steel welding sonotrodes engineered to exact CAD drawings.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eClosed-Loop Ultrasonic Generators:\u003c\/strong\u003e Intelligent digital auto-tuning power generators with real-time energy, time, and distance monitoring.\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cem\u003eContact our engineering team to arrange free sample metal welding trials and metallurgical test reports.\u003c\/em\u003e\u003c\/p\u003e","products":[{"product_id":"custom-ultrasonic-horn-sonotrode-tooling","title":"Custom Ultrasonic Horn \u0026 Sonotrode Tooling (15kHz–40kHz Titanium \/ Aluminum)","description":"\u003cp\u003e\u003cstrong\u003eUltraLanank\u003c\/strong\u003e specializes in custom acoustic design, Finite Element Analysis (FEA) modal simulation, and high-precision CNC fabrication of ultrasonic welding horns (sonotrodes), amplitude boosters, and lower anvil fixtures. Compatible with UltraLanank, Branson, Dukane, Herrmann, Rinco, and customized automated welding heads across 15kHz, 20kHz, 28kHz, 35kHz, and 40kHz.\u003c\/p\u003e\u003ch3\u003eEngineering Strengths \u0026amp; Tooling Capabilities\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eFEA Modal Acoustic Simulation:\u003c\/strong\u003e Comprehensive ANSYS stress, frequency, and longitudinal amplitude uniformity simulation to eliminate parasitic transverse resonance.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAerospace-Grade Materials:\u003c\/strong\u003e High-purity Titanium Alloy (Ti-6Al-4V Grade 5), Aircraft Aluminum (7075-T6 Hard Anodized), and Hardened Tool Steel (D2 \/ Cr12MoV).\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eComplex 3D Contouring:\u003c\/strong\u003e 5-axis high-speed CNC milling matched precisely to customer part CAD surface profiles to prevent marking or cosmetic scuffing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e100% Acoustic Resonance Inspection:\u003c\/strong\u003e Every horn is tuned and verified using digital impedance analyzers before dispatch.\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\u003ctable style=\"width: 100%; border-collapse: collapse; margin-top: 15px; margin-bottom: 25px; text-align: left;\"\u003e\n\u003cthead\u003e\u003ctr style=\"background-color: #f1f5f9;\"\u003e\n\u003cth style=\"padding: 10px; border: 1px solid #cbd5e1;\"\u003eParameter\u003c\/th\u003e\n\u003cth style=\"padding: 10px; border: 1px solid #cbd5e1;\"\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eAvailable Frequencies\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e15 kHz, 20 kHz, 28 kHz, 35 kHz, 40 kHz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eHorn Materials\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eAerospace Titanium (Ti-6Al-4V), Aluminum 7075-T6, D2 Tool Steel\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eHorn Geometries\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eStepped, Catenoidal, Exponential, Slotted Block, Circular Blade, Bar\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eBooster Gain Ratio\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e1:0.6, 1:1.0, 1:1.5, 1:2.0, 1:2.5, 1:3.0\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eSurface Treatment\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eHard Anodizing, TiCN Coating, Carbide Cladding (Wear-Resistant)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eStandard Thread Mounting\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eM10, M12, 3\/8-24, 1\/2-20 (Custom studs available)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\u003ch3\u003eCustom Tooling Inquiry Process\u003c\/h3\u003e\u003col\u003e\n\u003cli\u003e\n\u003cstrong\u003eSubmit 3D Files:\u003c\/strong\u003e Provide STEP\/IGS drawings of your molded parts and existing machine thread specs.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFEA Engineering Review:\u003c\/strong\u003e Receive acoustic modal simulation and joint design feedback within 24 hours.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRapid CNC Machining:\u003c\/strong\u003e Precision machining completed within 5 to 7 business days.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTesting \u0026amp; Worldwide Dispatch:\u003c\/strong\u003e Frequency spectrum test report and global air express shipping.\u003c\/li\u003e\n\u003c\/ol\u003e","brand":"UltraLanank","offers":[{"title":"Default Title","offer_id":67876995956925,"sku":"UL-HORN-CUSTOM","price":380.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0805\/6897\/5549\/files\/image_faf6930e-0881-4374-b356-e1cb65a6849b.png?v=1792679393"},{"product_id":"20khz-3000w-ultrasonic-wire-harness-battery-metal-welder-ul-mw3000","title":"20kHz 3000W Ultrasonic Wire Harness \u0026 Battery Terminal Metal Welder (UL-MW3000)","description":"\u003cp\u003eThe \u003cstrong\u003eUltraLanank UL-MW3000 Ultrasonic Metal Welder (20kHz 3000W)\u003c\/strong\u003e is an industrial non-ferrous metal bonding workstation designed for automotive wiring harness splicing, electric vehicle (EV) battery foil welding, and copper\/aluminum terminal crimping. Operating without solder, flux, or protective gas, it produces high-conductivity atomic diffusion joints with negligible electrical resistance.\u003c\/p\u003e\u003ch3\u003eKey Technological Advantages\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAtomic Diffusion Solid-State Joint:\u003c\/strong\u003e Welds non-ferrous metals (Cu, Al, Ni, Au, Ag) below melting points, eliminating metallurgical brittleness and thermal oxidation.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntelligent Energy Welding Mode:\u003c\/strong\u003e Precision energy, time, and absolute collapse depth controls guarantee consistent weld nugget cross-sections across wire splices up to 45 mm².\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHardened High-Wear Tooling:\u003c\/strong\u003e Textured welding anvils and sonotrodes manufactured from premium imported powder metallurgy steel for extended duty cycles exceeding 500,000 welds.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntegrated Quality Control:\u003c\/strong\u003e Real-time dynamic impedance and amplitude regulation with instantaneous upper\/lower limit error interlocks.\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\u003ctable style=\"width: 100%; border-collapse: collapse; margin-top: 15px; margin-bottom: 25px; text-align: left;\"\u003e\n\u003cthead\u003e\u003ctr style=\"background-color: #f1f5f9;\"\u003e\n\u003cth style=\"padding: 10px; border: 1px solid #cbd5e1;\"\u003eParameter\u003c\/th\u003e\n\u003cth style=\"padding: 10px; border: 1px solid #cbd5e1;\"\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eOperating Frequency\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e20 kHz (Continuous Auto-Tracking)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eMaximum Power Output\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e3000 W (Peak 3500 W)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eWelding Capacity (Wire Harness)\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e0.5 mm² to 45 mm² (Copper \/ Aluminum)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eAir Pressure Required\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e0.4 – 0.8 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eWelding Modes\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eTime Mode, Energy Mode, Height \/ Depth Mode\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eInput Voltage\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eAC 220V ±10%, 50\/60Hz, 16A\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eActuator Weight\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eApprox. 45 kg (Benchtop mountable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\u003ch3\u003eTypical Applications\u003c\/h3\u003e\u003cp\u003eAutomotive electrical harnesses, lithium battery current collector foil tabs (multi-layer copper\/aluminum foils to busbars), solar panel junction ribbons, and relay contact rivets.\u003c\/p\u003e\u003cdiv style=\"background-color: #f8fafc; border: 1px solid #cbd5e1; border-radius: 6px; padding: 20px; margin-top: 25px;\"\u003e\n\u003ch4 style=\"margin-top: 0; color: #0f172a;\"\u003eComplimentary Metal Welding \u0026amp; Pull-Force Testing\u003c\/h4\u003e\n\u003cp\u003eSend wire bundles or battery foil samples to our laboratory for trial ultrasonic welding. We provide micro-resistance measurements, peel\/shear tensile pull tests, and video documentation.\u003c\/p\u003e\n\u003c\/div\u003e","brand":"UltraLanank","offers":[{"title":"Default Title","offer_id":67877104255165,"sku":"UL-MW3000","price":9200.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0805\/6897\/5549\/files\/image_7b0f9156-af66-4968-8c80-e07fbea5e4d5.png?v=1792680648"},{"product_id":"digital-ultrasonic-generator-transducer-kit-ul-g2000","title":"Intelligent Digital Ultrasonic Generator \u0026 Piezoelectric Transducer Kit (UL-G2000)","description":"\u003ch3\u003eOverview \u0026amp; Industrial Application\u003c\/h3\u003e\n\u003cp\u003eThe \u003cstrong\u003eUL-G2000\u003c\/strong\u003e is an advanced DSP-controlled digital ultrasonic power generator and matched piezoelectric acoustic transducer kit engineered for automated production lines, robotics integration, and special-purpose ultrasonic welding machinery. Featuring continuous real-time automatic frequency tracking (15kHz–40kHz options) and constant amplitude closed-loop regulation, the system maintains resonant peak efficiency under high-pressure dynamic industrial loads.\u003c\/p\u003e\n\n\u003ch3\u003eKey Technical Advantages\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eIntelligent Auto Frequency Tracking:\u003c\/strong\u003e High-speed 32-bit DSP processor continuously samples and phase-locks resonance within 0.1ms, eliminating frequency drift caused by horn heat expansion.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eConstant Amplitude Closed-Loop Control:\u003c\/strong\u003e Digitally stabilizes amplitude from 20% to 100% in 1% increments regardless of input line voltage fluctuations or mechanical load variations.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eMilitary-Grade PZT-8 Transducer Core:\u003c\/strong\u003e Imported German\/Japanese piezoelectric ceramics ensure high electroacoustic conversion efficiency (\u0026gt;96%), minimal dielectric dissipation, and long continuous operation life.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eSeamless Automation \u0026amp; PLC Integration:\u003c\/strong\u003e Standard RS-485 \/ Modbus RTU communication, isolated DB9 I\/O interface, external trigger, ready signal, and comprehensive fault diagnostic alarms.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eEngineering Specifications\u003c\/h3\u003e\n\u003ctable style=\"width: 100%; border-collapse: collapse; margin-top: 15px; margin-bottom: 20px;\"\u003e\n  \u003ctbody\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd; background-color: #f9f9f9;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold; width: 35%;\"\u003eModel Kit\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003eUL-G2000 (Generator + Transducer + Booster + Cable)\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eStandard Resonant Frequency\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003e20 kHz (15kHz, 28kHz, 35kHz, 40kHz available)\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd; background-color: #f9f9f9;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eRated Continuous Power\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003e2600 W (Peak up to 3000 W)\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eFrequency Tracking Range\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003e± 500 Hz Auto-Locking Dynamic Window\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd; background-color: #f9f9f9;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eAmplitude Regulation\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003e20% – 100% Stepless Closed-Loop Regulation\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eTransducer Construction\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003e4-Piece PZT-8 Ceramic Rings, Aviation Titanium Front Mass\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd; background-color: #f9f9f9;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eBooster Gain Ratio\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003e1:1, 1:1.5, 1:2.0, 1:2.5 (Titanium Alloy \/ Hard Anodized Aluminum)\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eCommunication Interface\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003eRS-485 \/ Modbus, 24V PLC I\/O, DB-9 Connector\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd; background-color: #f9f9f9;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eProtection Systems\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003eOver-Current, Over-Voltage, Phase Deviation, Frequency Over-Limit\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"border-bottom: 1px solid #ddd;\"\u003e\n\u003ctd style=\"padding: 10px; font-weight: bold;\"\u003eInput Voltage\u003c\/td\u003e\n\u003ctd style=\"padding: 10px;\"\u003e220V AC ± 10%, 50\/60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n  \u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003cp\u003e\u003cem\u003eOEM modular generator chassis and customized titanium sonotrodes engineered to drawing specifications are available.\u003c\/em\u003e\u003c\/p\u003e","brand":"UltraLanank","offers":[{"title":"Default Title","offer_id":67883845681341,"sku":"UL-G2000","price":1980.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0805\/6897\/5549\/files\/ultrasonic-generator-kit-ul-g2000-main.png?v=1792725404"}],"url":"https:\/\/ultralanank.com\/collections\/ultrasonic-metal-welding-machines.oembed","provider":"Guangdong Nalanke Ultrasonics Technology Co., Ltd","version":"1.0","type":"link"}