{"product_id":"20khz-3000w-ultrasonic-wire-harness-battery-metal-welder-ul-mw3000","title":"20kHz 3000W Ultrasonic Wire Harness \u0026 Battery Terminal Metal Welder (UL-MW3000)","description":"\u003cp\u003eThe \u003cstrong\u003eUltraLanank UL-MW3000 Ultrasonic Metal Welder (20kHz 3000W)\u003c\/strong\u003e is an industrial non-ferrous metal bonding workstation designed for automotive wiring harness splicing, electric vehicle (EV) battery foil welding, and copper\/aluminum terminal crimping. Operating without solder, flux, or protective gas, it produces high-conductivity atomic diffusion joints with negligible electrical resistance.\u003c\/p\u003e\u003ch3\u003eKey Technological Advantages\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAtomic Diffusion Solid-State Joint:\u003c\/strong\u003e Welds non-ferrous metals (Cu, Al, Ni, Au, Ag) below melting points, eliminating metallurgical brittleness and thermal oxidation.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntelligent Energy Welding Mode:\u003c\/strong\u003e Precision energy, time, and absolute collapse depth controls guarantee consistent weld nugget cross-sections across wire splices up to 45 mm².\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHardened High-Wear Tooling:\u003c\/strong\u003e Textured welding anvils and sonotrodes manufactured from premium imported powder metallurgy steel for extended duty cycles exceeding 500,000 welds.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntegrated Quality Control:\u003c\/strong\u003e Real-time dynamic impedance and amplitude regulation with instantaneous upper\/lower limit error interlocks.\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\u003ctable style=\"width: 100%; border-collapse: collapse; margin-top: 15px; margin-bottom: 25px; text-align: left;\"\u003e\n\u003cthead\u003e\u003ctr style=\"background-color: #f1f5f9;\"\u003e\n\u003cth style=\"padding: 10px; border: 1px solid #cbd5e1;\"\u003eParameter\u003c\/th\u003e\n\u003cth style=\"padding: 10px; border: 1px solid #cbd5e1;\"\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eOperating Frequency\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e20 kHz (Continuous Auto-Tracking)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eMaximum Power Output\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e3000 W (Peak 3500 W)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eWelding Capacity (Wire Harness)\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e0.5 mm² to 45 mm² (Copper \/ Aluminum)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eAir Pressure Required\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e0.4 – 0.8 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eWelding Modes\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eTime Mode, Energy Mode, Height \/ Depth Mode\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eInput Voltage\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eAC 220V ±10%, 50\/60Hz, 16A\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eActuator Weight\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eApprox. 45 kg (Benchtop mountable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\u003ch3\u003eTypical Applications\u003c\/h3\u003e\u003cp\u003eAutomotive electrical harnesses, lithium battery current collector foil tabs (multi-layer copper\/aluminum foils to busbars), solar panel junction ribbons, and relay contact rivets.\u003c\/p\u003e\u003cdiv style=\"background-color: #f8fafc; border: 1px solid #cbd5e1; border-radius: 6px; padding: 20px; margin-top: 25px;\"\u003e\n\u003ch4 style=\"margin-top: 0; color: #0f172a;\"\u003eComplimentary Metal Welding \u0026amp; Pull-Force Testing\u003c\/h4\u003e\n\u003cp\u003eSend wire bundles or battery foil samples to our laboratory for trial ultrasonic welding. We provide micro-resistance measurements, peel\/shear tensile pull tests, and video documentation.\u003c\/p\u003e\n\u003c\/div\u003e","brand":"UltraLanank","offers":[{"title":"Default Title","offer_id":67877104255165,"sku":"UL-MW3000","price":9200.0,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0805\/6897\/5549\/files\/image_7b0f9156-af66-4968-8c80-e07fbea5e4d5.png?v=1792680648","url":"https:\/\/ultralanank.com\/en-intl\/products\/20khz-3000w-ultrasonic-wire-harness-battery-metal-welder-ul-mw3000","provider":"Guangdong Nalanke Ultrasonics Technology Co., Ltd","version":"1.0","type":"link"}