{"product_id":"custom-ultrasonic-horn-sonotrode-tooling","title":"Custom Ultrasonic Horn \u0026 Sonotrode Tooling (15kHz–40kHz Titanium \/ Aluminum)","description":"\u003cp\u003e\u003cstrong\u003eUltraLanank\u003c\/strong\u003e specializes in custom acoustic design, Finite Element Analysis (FEA) modal simulation, and high-precision CNC fabrication of ultrasonic welding horns (sonotrodes), amplitude boosters, and lower anvil fixtures. Compatible with UltraLanank, Branson, Dukane, Herrmann, Rinco, and customized automated welding heads across 15kHz, 20kHz, 28kHz, 35kHz, and 40kHz.\u003c\/p\u003e\u003ch3\u003eEngineering Strengths \u0026amp; Tooling Capabilities\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eFEA Modal Acoustic Simulation:\u003c\/strong\u003e Comprehensive ANSYS stress, frequency, and longitudinal amplitude uniformity simulation to eliminate parasitic transverse resonance.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAerospace-Grade Materials:\u003c\/strong\u003e High-purity Titanium Alloy (Ti-6Al-4V Grade 5), Aircraft Aluminum (7075-T6 Hard Anodized), and Hardened Tool Steel (D2 \/ Cr12MoV).\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eComplex 3D Contouring:\u003c\/strong\u003e 5-axis high-speed CNC milling matched precisely to customer part CAD surface profiles to prevent marking or cosmetic scuffing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e100% Acoustic Resonance Inspection:\u003c\/strong\u003e Every horn is tuned and verified using digital impedance analyzers before dispatch.\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\u003ctable style=\"width: 100%; border-collapse: collapse; margin-top: 15px; margin-bottom: 25px; text-align: left;\"\u003e\n\u003cthead\u003e\u003ctr style=\"background-color: #f1f5f9;\"\u003e\n\u003cth style=\"padding: 10px; border: 1px solid #cbd5e1;\"\u003eParameter\u003c\/th\u003e\n\u003cth style=\"padding: 10px; border: 1px solid #cbd5e1;\"\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eAvailable Frequencies\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e15 kHz, 20 kHz, 28 kHz, 35 kHz, 40 kHz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eHorn Materials\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eAerospace Titanium (Ti-6Al-4V), Aluminum 7075-T6, D2 Tool Steel\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eHorn Geometries\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eStepped, Catenoidal, Exponential, Slotted Block, Circular Blade, Bar\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eBooster Gain Ratio\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003e1:0.6, 1:1.0, 1:1.5, 1:2.0, 1:2.5, 1:3.0\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eSurface Treatment\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eHard Anodizing, TiCN Coating, Carbide Cladding (Wear-Resistant)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eStandard Thread Mounting\u003c\/td\u003e\n\u003ctd style=\"padding: 8px; border: 1px solid #cbd5e1;\"\u003eM10, M12, 3\/8-24, 1\/2-20 (Custom studs available)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\u003ch3\u003eCustom Tooling Inquiry Process\u003c\/h3\u003e\u003col\u003e\n\u003cli\u003e\n\u003cstrong\u003eSubmit 3D Files:\u003c\/strong\u003e Provide STEP\/IGS drawings of your molded parts and existing machine thread specs.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFEA Engineering Review:\u003c\/strong\u003e Receive acoustic modal simulation and joint design feedback within 24 hours.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRapid CNC Machining:\u003c\/strong\u003e Precision machining completed within 5 to 7 business days.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTesting \u0026amp; Worldwide Dispatch:\u003c\/strong\u003e Frequency spectrum test report and global air express shipping.\u003c\/li\u003e\n\u003c\/ol\u003e","brand":"UltraLanank","offers":[{"title":"Default Title","offer_id":67876995956925,"sku":"UL-HORN-CUSTOM","price":380.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0805\/6897\/5549\/files\/image_faf6930e-0881-4374-b356-e1cb65a6849b.png?v=1792679393","url":"https:\/\/ultralanank.com\/products\/custom-ultrasonic-horn-sonotrode-tooling","provider":"Guangdong Nalanke Ultrasonics Technology Co., Ltd","version":"1.0","type":"link"}