LANANK-MT-20 Ultrasonic Metal Welder for Wire Harness & Terminals (20kHz 3000W)
The LANANK-MT-20 Ultrasonic Metal Welder is a specialized solid-state joining machine engineered for non-ferrous metal bonding, including copper, aluminum, brass, and nickel. Operating at 20 kHz with 3000 W of acoustic power, it bonds multi-strand wire harnesses ranging from 0.35 mm² up to 28 mm² and terminal tabs from 0.1 mm to 3.0 mm thickness without melting the base metals.
Key Performance Features
- Solid-state atomic diffusion bond preserves 100% electrical conductivity and thermal transfer properties.
- No solder, flux, or protective gas required: environmentally clean, energy-efficient, and fume-free.
- Handles wire cross-sections from 0.35 mm² up to 28 mm² with high mechanical shear and pull strength.
- High-wear tungsten carbide / specialized alloy anvil and horn teeth deliver over 500,000 welds per tip.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | LANANK-MT-20 |
| Operating Frequency | 20 kHz |
| Output Power | 3000 W |
| Machine Dimensions | 600 mm × 270 mm × 360 mm Benchtop Design |
| Net Weight | 49 kg |
| Operating Air Pressure | 0.4 MPa – 0.7 MPa |
| Wire Cross-Section Range | 0.35 mm² – 28 mm² Wire Harness |
| Terminal Thickness Range | 0.1 mm – 3.0 mm Metal Sheet & Busbar |
| Input Voltage | AC 220V ±10%, 50/60Hz |
| Z-Axis Precision | ±0.01 mm Depth Sensor |
| Primary Applications | Copper/aluminum wire harness splicing, battery terminal tabs, multi-layer metal foil bonding |
| Indicative Price | $100 Initial Reservation / Tooling Evaluation Deposit (Full RFQ via Contact) |
Target Applications & Compatible Resins
Compatible Materials: Oxygen-free copper wire, aluminum wire, copper foil, aluminum foil, nickel-plated terminals, busbars.
Industry Applications: Automotive wire harness crimp-welding, electric vehicle (EV) battery packs, solar junction busbars, relay connections.
Application Testing & Custom Tooling Inquiries
Industrial ultrasonic welding requires custom horn geometry matching your part contours. Guangdong Nalanke provides Complimentary Sample Trial Testing and acoustic FEA simulation. Submit your 3D CAD files (.STEP/.PDF/.DWG) through our Request a Quote & Sample Testing page to receive a formal DDP/CIF quotation and video test report.
Engineering Feasibility & Free Lab Testing
Need custom horn tooling or joint validation? Send your 2D/3D CAD models (.STEP, .DWG) or molded parts to our Dongguan R&D lab for free test welding and weld strength reports.
- 12-Month Global Warranty: Full machine parts replacement & lifetime engineering support.
- Custom CNC Tooling: In-house CNC titanium (TC4) & aerospace aluminum horns machined to 3D CAD.
- Free Sample Welding Trial: Feasibility report, tensile pull data, and 4K welding video within 48h.
- CE & ISO 9001 Certified: 100% pre-shipment load aging & export wooden-crate packaging.
Direct Factory Engineering Support
Request a Fast Quote & Free 48h Sample Testing
Inquire directly about LANANK-MT-20 Ultrasonic Metal Welder for Wire Harness & Terminals (20kHz 3000W). We reply with technical specifications, pricing, and mold feasibility within 4 hours.
Technical Applications & Ultrasonic Welding Guides
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Explore All 30 Guides →Need Application Feasibility or Custom Tooling?
Send physical parts for complimentary 48h laboratory weld testing or submit 2D/3D CAD models for instant DFM review.