Tooling, Horns & Ultrasonic Parts
High-precision ultrasonic welding horns (sonotrodes), acoustic boosters, piezoelectric transducers/converters, digital power generators, and lower clamping fixtures. Engineered for standard replacement parts with fast global shipping and custom OEM/ODM tooling fabrication.
Acoustic Tooling & Component Portfolio
- Custom Ultrasonic Horns / Sonotrodes: FEA-analyzed acoustic horns precision-machined from aerospace titanium alloy (Ti-6Al-4V), aircraft aluminum (7075-T6), and hardened tool steel for extended wear resistance across 15kHz, 20kHz, 28kHz, 35kHz, and 40kHz.
- High-Q Piezoelectric Transducers: High-efficiency piezoceramic element converters delivering stable resonance, high acoustic amplitude, and continuous duty cycles.
- Calibrated Boosters & Clamping Rings: Precision-tuned amplitude ratio boosters (1:1.0, 1:1.5, 1:2.0, 1:2.5) with vibration-damped mounting rings.
- Intelligent Digital Generators: Auto-tuning frequency tracking ultrasonic power supplies with touchscreens, energy welding modes, and real-time fault diagnostics.
- Anvils & Lower Fixtures: CNC-contoured polyurethane (PU), aluminum, and vacuum-assist nesting jigs precision-machined to part CAD contours.
Submit your part 3D CAD files (STEP/IGS) or mail physical samples for FEA horn simulation, acoustic tuning, and custom fabrication.
