Ultrasonic Metal Welding & Tooling Systems

Industrial ultrasonic metal welding machinery, acoustic sonotrode tooling, and digital generator systems engineered for high-precision solid-state bonding of non-ferrous metals (copper, aluminum, nickel, brass, silver). Delivering superior electrical conductivity, minimal heat-affected zones, and exceptional weld strength.

Primary Applications & Industry Capabilities

  • Automotive Wire Harness Splicing: Precision multi-wire splicing, copper terminal crimp-weld replacement, and high-voltage cable assembly welding.
  • EV & Lithium Battery Assembly: Battery pouch tab-to-tab, tab-to-busbar, and cylindrical cell pack welding for clean energy and energy storage systems.
  • Custom Horns & Acoustic Tooling: In-house CNC machined titanium and steel welding sonotrodes engineered to exact CAD drawings.
  • Closed-Loop Ultrasonic Generators: Intelligent digital auto-tuning power generators with real-time energy, time, and distance monitoring.

Contact our engineering team to arrange free sample metal welding trials and metallurgical test reports.

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  • Intelligent Digital Ultrasonic Generator & Piezoelectric Transducer Kit (UL-G2000)

    Intelligent Digital Ultrasonic Generator & Piezoelectric Transducer Kit (UL-G2000)

    $1,980.00
  • Custom Ultrasonic Horn & Sonotrode Tooling (15kHz–40kHz Titanium / Aluminum)

    Custom Ultrasonic Horn & Sonotrode Tooling (15kHz–40kHz Titanium / Aluminum)

    $380.00
  • 20kHz 3000W Ultrasonic Wire Harness & Battery Terminal Metal Welder (UL-MW3000)

    20kHz 3000W Ultrasonic Wire Harness & Battery Terminal Metal Welder (UL-MW3000)

    $9,200.00