Ultrasonic Metal Welding & Tooling Systems
Industrial ultrasonic metal welding machinery, acoustic sonotrode tooling, and digital generator systems engineered for high-precision solid-state bonding of non-ferrous metals (copper, aluminum, nickel, brass, silver). Delivering superior electrical conductivity, minimal heat-affected zones, and exceptional weld strength.
Primary Applications & Industry Capabilities
- Automotive Wire Harness Splicing: Precision multi-wire splicing, copper terminal crimp-weld replacement, and high-voltage cable assembly welding.
- EV & Lithium Battery Assembly: Battery pouch tab-to-tab, tab-to-busbar, and cylindrical cell pack welding for clean energy and energy storage systems.
- Custom Horns & Acoustic Tooling: In-house CNC machined titanium and steel welding sonotrodes engineered to exact CAD drawings.
- Closed-Loop Ultrasonic Generators: Intelligent digital auto-tuning power generators with real-time energy, time, and distance monitoring.
Contact our engineering team to arrange free sample metal welding trials and metallurgical test reports.