Intelligent Digital Ultrasonic Generator & Piezoelectric Transducer Kit (UL-G2000)
Overview & Industrial Application
The UL-G2000 is an advanced DSP-controlled digital ultrasonic power generator and matched piezoelectric acoustic transducer kit engineered for automated production lines, robotics integration, and special-purpose ultrasonic welding machinery. Featuring continuous real-time automatic frequency tracking (15kHz–40kHz options) and constant amplitude closed-loop regulation, the system maintains resonant peak efficiency under high-pressure dynamic industrial loads.
Key Technical Advantages
- Intelligent Auto Frequency Tracking: High-speed 32-bit DSP processor continuously samples and phase-locks resonance within 0.1ms, eliminating frequency drift caused by horn heat expansion.
- Constant Amplitude Closed-Loop Control: Digitally stabilizes amplitude from 20% to 100% in 1% increments regardless of input line voltage fluctuations or mechanical load variations.
- Military-Grade PZT-8 Transducer Core: Imported German/Japanese piezoelectric ceramics ensure high electroacoustic conversion efficiency (>96%), minimal dielectric dissipation, and long continuous operation life.
- Seamless Automation & PLC Integration: Standard RS-485 / Modbus RTU communication, isolated DB9 I/O interface, external trigger, ready signal, and comprehensive fault diagnostic alarms.
Engineering Specifications
| Model Kit | UL-G2000 (Generator + Transducer + Booster + Cable) |
| Standard Resonant Frequency | 20 kHz (15kHz, 28kHz, 35kHz, 40kHz available) |
| Rated Continuous Power | 2600 W (Peak up to 3000 W) |
| Frequency Tracking Range | ± 500 Hz Auto-Locking Dynamic Window |
| Amplitude Regulation | 20% – 100% Stepless Closed-Loop Regulation |
| Transducer Construction | 4-Piece PZT-8 Ceramic Rings, Aviation Titanium Front Mass |
| Booster Gain Ratio | 1:1, 1:1.5, 1:2.0, 1:2.5 (Titanium Alloy / Hard Anodized Aluminum) |
| Communication Interface | RS-485 / Modbus, 24V PLC I/O, DB-9 Connector |
| Protection Systems | Over-Current, Over-Voltage, Phase Deviation, Frequency Over-Limit |
| Input Voltage | 220V AC ± 10%, 50/60 Hz |
OEM modular generator chassis and customized titanium sonotrodes engineered to drawing specifications are available.
Engineering Feasibility & Free Lab Testing
Need custom horn tooling or joint validation? Send your 2D/3D CAD models (.STEP, .DWG) or molded parts to our Dongguan R&D lab for free test welding and weld strength reports.
- 12-Month Global Warranty: Full machine parts replacement & lifetime engineering support.
- Custom CNC Tooling: In-house CNC titanium (TC4) & aerospace aluminum horns machined to 3D CAD.
- Free Sample Welding Trial: Feasibility report, tensile pull data, and 4K welding video within 48h.
- CE & ISO 9001 Certified: 100% pre-shipment load aging & export wooden-crate packaging.
Direct Factory Engineering Support
Request a Fast Quote & Free 48h Sample Testing
Inquire directly about Intelligent Digital Ultrasonic Generator & Piezoelectric Transducer Kit (UL-G2000). We reply with technical specifications, pricing, and mold feasibility within 4 hours.
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