20kHz 2600W High-Precision Ultrasonic Plastic Welder (Servo / Pneumatic)
The UltraLanank 20kHz 2600W Ultrasonic Plastic Welder is an industrial-grade precision joining solution designed for continuous high-throughput production lines. Equipped with an intelligent digital automatic frequency-tracking generator, rigid square-column cast iron machine frame, and high-resolution depth sensor, it delivers airtight, burr-free welds on engineering thermoplastics.
Key Performance Features
- Intelligent Digital Generator: Continuous auto-tuning frequency tracking (19.8kHz–20.2kHz) with touch panel HMI, multi-language support, and real-time power/energy curves.
- Four Intelligent Welding Modes: Time mode, Energy mode, Absolute depth mode, and Continuous mode for zero-defect quality assurance.
- Rigid Anti-Flex Column: Heavy-duty dovetail column with precision linear guide rails eliminates deflection under high clamping pressures up to 3000N.
- 100% Quality Monitoring: Upper and lower limit alarms for power, time, and weld depth with integrated USB data logging for Industry 4.0 traceability.
Technical Specifications
| Parameter | Specification |
|---|---|
| Operating Frequency | 20 kHz (Auto-Tuning) |
| Output Power | 2600 W (Peak) |
| Welding Stroke | 75 mm / 100 mm optional |
| Air Pressure Required | 0.15 – 0.8 MPa (Clean, Dry Air) |
| Trigger Mode | Dynamic Pressure / Micro-switch / Position |
| Input Voltage | AC 220V ±10%, 50/60Hz (110V optional) |
| Machine Weight | Approx. 110 kg |
Compatible Thermoplastics & Applications
Proven reliability across automotive components (instrument clusters, fuel filters, sensors), medical consumables (dialyzers, IV spikes, pipette racks), household appliances, and electrical consumer goods. Compatible with ABS, PC, Acrylic, PS, SAN, PPO, and modified polymer blends.
Need Application Validation Before Ordering?
We provide Complimentary Sample Trial Welding and acoustic FEA horn design simulation. Send us your 3D CAD files or raw molded samples to receive a comprehensive feasibility test report and welding video demonstration.
Engineering Feasibility & Free Lab Testing
Need custom horn tooling or joint validation? Send your 2D/3D CAD models (.STEP, .DWG) or molded parts to our Dongguan R&D lab for free test welding and weld strength reports.
- 12-Month Global Warranty: Full machine parts replacement & lifetime engineering support.
- Custom CNC Tooling: In-house CNC titanium (TC4) & aerospace aluminum horns machined to 3D CAD.
- Free Sample Welding Trial: Feasibility report, tensile pull data, and 4K welding video within 48h.
- CE & ISO 9001 Certified: 100% pre-shipment load aging & export wooden-crate packaging.
Direct Factory Engineering Support
Request a Fast Quote & Free 48h Sample Testing
Inquire directly about 20kHz 2600W High-Precision Ultrasonic Plastic Welder (Servo / Pneumatic). We reply with technical specifications, pricing, and mold feasibility within 4 hours.
Technical Applications & Ultrasonic Welding Guides
Explore empirical weld parameters, joint designs, and production case studies for this equipment across critical B2B manufacturing sectors.
Automotive & Exterior Lighting
Hermetic welding for tail lamp clusters, instrument bezels, sensor housings, and under-the-hood nylon modules.
View Automotive Guide →Medical & Life Science Devices
ISO 13485 cleanroom compliant assembly for fluid filter membranes, dialysis cassettes, and IV connectors.
View Medical Guide →EV Battery & Wire Harness
High-conductivity ultrasonic welding for lithium battery foil tabs, busbars, and multi-strand copper wiring.
View EV Battery Guide →Complete 30-Topic Hub
Access all 30 engineering articles: machine buyer guides, titanium horn design, FAT inspection, and troubleshooting.
Explore All 30 Guides →Need Application Feasibility or Custom Tooling?
Send physical parts for complimentary 48h laboratory weld testing or submit 2D/3D CAD models for instant DFM review.