Custom Ultrasonic Horn & Sonotrode Tooling (15kHz–40kHz Titanium / Aluminum)
UltraLanank specializes in custom acoustic design, Finite Element Analysis (FEA) modal simulation, and high-precision CNC fabrication of ultrasonic welding horns (sonotrodes), amplitude boosters, and lower anvil fixtures. Compatible with UltraLanank, Branson, Dukane, Herrmann, Rinco, and customized automated welding heads across 15kHz, 20kHz, 28kHz, 35kHz, and 40kHz.
Engineering Strengths & Tooling Capabilities
- FEA Modal Acoustic Simulation: Comprehensive ANSYS stress, frequency, and longitudinal amplitude uniformity simulation to eliminate parasitic transverse resonance.
- Aerospace-Grade Materials: High-purity Titanium Alloy (Ti-6Al-4V Grade 5), Aircraft Aluminum (7075-T6 Hard Anodized), and Hardened Tool Steel (D2 / Cr12MoV).
- Complex 3D Contouring: 5-axis high-speed CNC milling matched precisely to customer part CAD surface profiles to prevent marking or cosmetic scuffing.
- 100% Acoustic Resonance Inspection: Every horn is tuned and verified using digital impedance analyzers before dispatch.
Technical Specifications
| Parameter | Specification |
|---|---|
| Available Frequencies | 15 kHz, 20 kHz, 28 kHz, 35 kHz, 40 kHz |
| Horn Materials | Aerospace Titanium (Ti-6Al-4V), Aluminum 7075-T6, D2 Tool Steel |
| Horn Geometries | Stepped, Catenoidal, Exponential, Slotted Block, Circular Blade, Bar |
| Booster Gain Ratio | 1:0.6, 1:1.0, 1:1.5, 1:2.0, 1:2.5, 1:3.0 |
| Surface Treatment | Hard Anodizing, TiCN Coating, Carbide Cladding (Wear-Resistant) |
| Standard Thread Mounting | M10, M12, 3/8-24, 1/2-20 (Custom studs available) |
Custom Tooling Inquiry Process
- Submit 3D Files: Provide STEP/IGS drawings of your molded parts and existing machine thread specs.
- FEA Engineering Review: Receive acoustic modal simulation and joint design feedback within 24 hours.
- Rapid CNC Machining: Precision machining completed within 5 to 7 business days.
- Testing & Worldwide Dispatch: Frequency spectrum test report and global air express shipping.
Engineering Feasibility & Free Lab Testing
Need custom horn tooling or joint validation? Send your 2D/3D CAD models (.STEP, .DWG) or molded parts to our Dongguan R&D lab for free test welding and weld strength reports.
- 12-Month Global Warranty: Full machine parts replacement & lifetime engineering support.
- Custom CNC Tooling: In-house CNC titanium (TC4) & aerospace aluminum horns machined to 3D CAD.
- Free Sample Welding Trial: Feasibility report, tensile pull data, and 4K welding video within 48h.
- CE & ISO 9001 Certified: 100% pre-shipment load aging & export wooden-crate packaging.
Direct Factory Engineering Support
Request a Fast Quote & Free 48h Sample Testing
Inquire directly about Custom Ultrasonic Horn & Sonotrode Tooling (15kHz–40kHz Titanium / Aluminum). We reply with technical specifications, pricing, and mold feasibility within 4 hours.
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Send physical parts for complimentary 48h laboratory weld testing or submit 2D/3D CAD models for instant DFM review.