20kHz 2600W High-Precision Ultrasonic Plastic Welder (Servo / Pneumatic)
The UltraLanank 20kHz 2600W Ultrasonic Plastic Welder is an industrial-grade precision joining solution designed for continuous high-throughput production lines. Equipped with an intelligent digital automatic frequency-tracking generator, rigid square-column cast iron machine frame, and high-resolution depth sensor, it delivers airtight, burr-free welds on engineering thermoplastics.
Key Performance Features
- Intelligent Digital Generator: Continuous auto-tuning frequency tracking (19.8kHz–20.2kHz) with touch panel HMI, multi-language support, and real-time power/energy curves.
- Four Intelligent Welding Modes: Time mode, Energy mode, Absolute depth mode, and Continuous mode for zero-defect quality assurance.
- Rigid Anti-Flex Column: Heavy-duty dovetail column with precision linear guide rails eliminates deflection under high clamping pressures up to 3000N.
- 100% Quality Monitoring: Upper and lower limit alarms for power, time, and weld depth with integrated USB data logging for Industry 4.0 traceability.
Technical Specifications
| Parameter | Specification |
|---|---|
| Operating Frequency | 20 kHz (Auto-Tuning) |
| Output Power | 2600 W (Peak) |
| Welding Stroke | 75 mm / 100 mm optional |
| Air Pressure Required | 0.15 – 0.8 MPa (Clean, Dry Air) |
| Trigger Mode | Dynamic Pressure / Micro-switch / Position |
| Input Voltage | AC 220V ±10%, 50/60Hz (110V optional) |
| Machine Weight | Approx. 110 kg |
Compatible Thermoplastics & Applications
Proven reliability across automotive components (instrument clusters, fuel filters, sensors), medical consumables (dialyzers, IV spikes, pipette racks), household appliances, and electrical consumer goods. Compatible with ABS, PC, Acrylic, PS, SAN, PPO, and modified polymer blends.
Need Application Validation Before Ordering?
We provide Complimentary Sample Trial Welding and acoustic FEA horn design simulation. Send us your 3D CAD files or raw molded samples to receive a comprehensive feasibility test report and welding video demonstration.
Engineering Feasibility & Free Lab Testing
Need custom horn tooling or joint validation? Send your 2D/3D CAD models (.STEP, .DWG) or molded parts to our Dongguan R&D lab for free test welding and weld strength reports.
- 12-Month Global Warranty: Full machine parts replacement & lifetime engineering support.
- Custom CNC Tooling: In-house CNC titanium (TC4) & aerospace aluminum horns machined to 3D CAD.
- Free Sample Welding Trial: Feasibility report, tensile pull data, and 4K welding video within 48h.
- CE & ISO 9001 Certified: 100% pre-shipment load aging & export wooden-crate packaging.