Multi-Station Rotary Indexing Ultrasonic Automation Welding Machine (UL-AUTO6)
The UltraLanank UL-AUTO6 Multi-Station Rotary Indexing Ultrasonic Automation Welding System is a high-speed turnkey production workstation designed for automated assembly lines. Featuring a high-precision cam indexer or servo-driven rotary turntable, dual ultrasonic welding heads, automated robotic parts loading/unloading, and integrated vision inspection, it replaces 4–6 manual operators while guaranteeing zero-defect quality control.
Key Automation Capabilities
- High-Speed Rotary Dial Indexer: 4, 6, 8, or 12-station heavy-duty rotary table with smooth acceleration and repeatable indexing accuracy of ±0.02 mm.
- Multi-Head Simultaneous Welding: Integrated dual or triple ultrasonic acoustic stacks (15kHz / 20kHz / 35kHz) for complex multi-joint components.
- Robotic Pick-and-Place Integration: Pneumatic or 6-axis robotic arms for automated raw parts feeding and finished goods sorting into bins.
- Industry 4.0 PLC Control: Siemens or Mitsubishi PLC with 10-inch color touchscreen, MES network connectivity, cycle time under 3.5 seconds, and 100% weld data logging.
- Operator Safety System: Fully enclosed soundproof safety housing with Category 4 optical safety light curtains and interlock service doors.
Technical Specifications
| Parameter | Specification |
|---|---|
| Station Configuration | 6 Stations (Standard) / 4-12 Stations (Customizable) |
| Production Cycle Time | 2.5 – 5.0 seconds per completed assembly |
| Welding Frequency | 20 kHz (2600W) x 2 Heads (Auto-Tuning) |
| Rotary Indexing Accuracy | ± 0.02 mm |
| Quality Inspection | Keyence CCD Camera / Pressure Leak Decay / Height Sensor |
| Control Platform | Siemens S7-1200 / 1500 PLC with HMI Touchscreen |
| Air Supply Required | 0.6 – 0.8 MPa (Clean, Dry Compressed Air) |
| Power Supply | AC 380V 3-Phase, 50/60Hz, 12 kVA |
| Machine Dimensions | Approx. 1800 x 1600 x 2100 mm (1200 kg) |
Target Applications & Industries
Automotive sensor assemblies, medical dialyzer caps and fluid cassettes, consumer electronics waterproof casings, cosmetic pump dispensers, and electrical switchgear.
Custom Turnkey Automation Engineering
We provide full non-standard engineering: 3D concept layout proposals, cycle time simulations, custom nesting jigs, and factory FAT/SAT commissioning support. Contact our automation engineering team with your project requirements.
Engineering Feasibility & Free Lab Testing
Need custom horn tooling or joint validation? Send your 2D/3D CAD models (.STEP, .DWG) or molded parts to our Dongguan R&D lab for free test welding and weld strength reports.
- 12-Month Global Warranty: Full machine parts replacement & lifetime engineering support.
- Custom CNC Tooling: In-house CNC titanium (TC4) & aerospace aluminum horns machined to 3D CAD.
- Free Sample Welding Trial: Feasibility report, tensile pull data, and 4K welding video within 48h.
- CE & ISO 9001 Certified: 100% pre-shipment load aging & export wooden-crate packaging.